Safe operating stop (SOS)

Properties

Description

The safety function can be started by a safe input or by the corresponding bit in the control data.
The acknowledgement can be fed back by safe output or by status data.

The started SOS safety function monitors the actual speed value and monitors the compliance with the safe speed standstill window and the safe position standstill window.

 

 GEFAHR

Danger to life due to unexpected movements!

The normal operating function 'Safe encoder monitoring (SEM)' is active at any time.
It will switch the drive from 'Safe operating stop (SOS)' to 'Safe stop 1 (SS1)' and subsequently to 'Safe torque off (STO)' if the monitored encoder stays in standstill for a longer time than parameterised in 'Safe encoder monitoring (SEM)'.

In the status 'Safe torque off (STO)', in case of mains failure or defective drive controller, the drive will be torque-free.

External force applied to the drive axis can cause life-threatening movements, e.g. hanging axes can fall down.

Steps to prevent:

  • Install an external, mechanical brake that prevents a movement.
  • Install a counterweight in order to maintain the axis in balance.
  • Adapt the parameters of 'Safe encoder monitoring (SEM)' to your application.

 

Example 1: Drive movement meets the permissible range of movement

Time t

Explanation

t = t0

The safety function is started. The safe position standstill window is symmetrically placed around the position feedback value of the drive at the time of the commanding.

Reaction in case of an error

As soon as the safety function detects a deviation from the limits of the monitored values, the drive is set to the safe state 'Safe torque off (STO)' (example 2) and (example 3).

 

 DANGER

Danger to life due to unexpected movements!

The drive will be torque-free in the status 'Safe torque off (STO)', in case of mains failure or in case of faulty drive controller. External application of force on the drive axis may result in life-threatening movements (e.g. hanging axes can fall down).

Steps to prevent:

  • Install an external, mechanical brake that prevents a movement.
  • Install a counterweight in order to maintain the axis in balance.

Example 2: Drive movement deviates from the safe speed standstill window

Time t

Explanation

t = t0

The safety function is started. The safe position standstill window is symmetrically placed around the position feedback value of the drive at the time of the commanding.

t0 < t < t1

The safety function monitors the compliance with the safe speed standstill window and the safe position standstill window and checks whether the actual speed value meets the permissible range of movement.

t = t1

The safety function detects that the safe speed standstill window has been left, switches the drive into the STO state and sets the error bit. The SOS acknowledgement bit is reset.

t ≥ t1

In the STO state, drive movements are no longer monitored since no further error reaction is possible.

Example 3: Drive movement deviates from the safe position standstill window

Time t

Explanation

t = t0

The safety function is started. The safe position standstill window is symmetrically placed around the position feedback value of the drive at the time of the commanding.

t0 < t < t1

The safety function monitors the compliance with the safe speed standstill window and the safe position standstill window and checks whether the actual speed value meets the permissible range of movement.

t = t1

The safety function detects that the positions standstill window has been left, switches the drive into the STO state and sets the error bit. The SOS acknowledgement bit is reset.

t ≥ t1

In the STO state, drive movements are no longer monitored since no further error reaction is possible.

 

Acknowledge an error with "Clear error"

As soon as an active safety function detects a deviation from the limits of the monitored values, the drive is set to the intended stop function. The error bit (FSoE status bit 7) is set and the acknowledgment of the safe status is withdrawn.

With the 'Clear error' signal (FSoE control bit 7 or the 'Clear error' command in the drive controller) the

error status ist acknowledged (deleted). If during and after the 'Clear error' the start signal from a previous safety function is still active and no other changes to the settings of the safety function have been made, the safety function restarts and also transition times (if available) work again.

Parameters

Safe parameters

Parameter

Name

Code

Unit

Min

Max

Prm28

'SOS safe speed standstill window'

N(zero,SOS)

U/min

0

60000

Prm29

'SOS safe position standstill window'

S(zero,SOS)

Incr.

-2147483647

2147483647